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Elements and Performance Criteria

  1. Prepare to inspect, test and service battery
  2. Inspect and test battery
  3. Service and maintain battery
  4. Complete work processes
  5. Prepare to inspect, test and service battery
  6. Inspect and test battery
  7. Service and maintain battery
  8. Complete work processes

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Tools, equipment and materials must include:

battery load testing device

multimeter

battery cleaning materials.

Safety requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

selecting and using personal protective equipment (PPE), including clothing, and eye and hand protection

working with high current electrical systems

manually handling batteries and toxic and corrosive substances

conducting risk assessments of battery, vehicle and equipment movement before carrying out work

working safely when using battery testing equipment.

Environmental requirements must include:

procedures:

found in safety data sheets (SDS) relating to toxic and corrosive substances

for recycling and disposing of replaced batteries.



Knowledge Evidence

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to inspecting, testing and servicing batteries, including procedures for:

selecting and using personal protective equipment (PPE), including clothing, and eye and hand protection

working with high current electrical systems

manually handling batteries and toxic and corrosive substances

conducting risk assessments of battery, vehicle and equipment movement before carrying out work

working safely when using battery testing equipment

environmental requirements, including procedures:

found in safety data sheets (SDS) relating to toxic and corrosive substances

for recycling and disposing of replaced batteries

basic operating principles of batteries, including using chemical energy to produce electrical energy

types of automotive batteries, including:

lead acid batteries

deep cycle batteries

maintenance-free batteries

gel batteries

absorbed glass mat batteries

calcium batteries

lithium ion and lithium ion phosphate batteries

battery classifications, including:

reserve capacity

amp hour rating

cold cranking amps

battery connection methods for 6 volt, 12 volt, 24 volt and 48 volt, including:

series

parallel

series parallel

inspection and testing procedures for batteries, including:

terminals and leads

battery securing system

testing battery with load testing devices

testing battery with a hydrometer

battery memory retention

servicing procedures for batteries, including:

cleaning battery and battery compartments

topping up battery fluid

post-service testing procedures, including confirming that battery is serviceable and operating to manufacturer specifications.